ENHANCE WELLBORE INTEGRITY

Casing expansion gives operators the ability to change the physical characteristics of the annulus of the casing without perforating. This maintains casing integrity, allowing operators to use the casing to compress cement for re-sealing, or create barriers in the annulus for remedial sealing operations.

RESTORE CASING CIRCULARITY

Deformed casing can severally restrict the full utilization of the wellbore below the deformation for production and other downhole operations. Conventional mechanical swage methods to return casing to drift ID become less effective with wellbore angle, and impossible in horizontal wells. Casing expansion can solve this problem.

HIGH-PERFORMANCE SEALING

Casing expansion can be used to create “steel-on-steel” seals and enhance the performance of liner tops, liner hangers, and casing patches. Enhanced sealing using controlled internal tubular expansion can be particularly effective in thermal applications where traditional seals fail or have a short service life.

OPTIMIZE REMEDIAL CEMENTING

Casing expansion can enhance the effectiveness of annular remedial cementing by creating new barriers to control sealing fluid placement and flow. Casing expansion has similar properties in the annulus to an external casing packer, except it can be performed at any time and any depth.

Revolutionizing Wellbore Integrity Solutions

Since 2016, Radial Casing Solutions has been developing a revolutionary and patented casing expansion tool we call  REEDRadial Elastomer Expansion Device. By expanding the casing under forces controlled from surface, REED uses the casing itself to resolve wellbore integrity issues in the casing annulus without compromising casing integrity

For the first time, operators can materially reduce the cross-sectional area and change the behavior and characteristics of the casing annulus without perforating and injecting sealants. This retains casing integrity while resolving complex wellbore integrity issues such as Surface Casing Vent Flows (SCVF) or interzonal communication of liquids or gases.

For vent flows, Radial’s REED can be considered a “mechanical cement squeeze” whereby the annular cement is compressed and reformed, thereby sealing micro-annular leaks and “worm holes” at a fraction of the cost of conventional methods.

 

REED can expand a wide range of common casing sizes, grades, and weights, from 4-1/2” to 9-5/8” and can easily be adapted or custom made the most challenging applications.

Through extensive shop testing followed by  successful field deployment, the REED technology has also been adapted for use as a liner top steel-on-steel seal/barrier for SAGD operations.

Since 2020, REED has completed numerous jobs with consistent success. Radial has demonstrated reliability without any issues related to tool performance or retrieval of the tool post well expansion.

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APPLICATIONS

What We Do

Liner-Top Debris Barrier

Radial has undertaken intensive shop testing of a liner top steel-on-steel seal/barrier for

Enhanced Remedial Cementing

In situations where wells require annular sealing well above the cement top from primary

Interzonal Communication

Interzonal Communication Control In wells where economic

Enhanced Annular Repair

Enhanced Annular Repair In cases where restoring annular integrity requires the injection

Distorted Casing Repair

Out-of-round casing can be caused by multiple factors from corrosion and deterioration or

Surface Casing Vent Flow

As the second diagram illustrates, the wellbore after expansion permanently restricts or shuts

Internal/External Abandonment Plug With Annular Cement Compression

The origins of casing expansion started with a metal-on-metal sealing system for heavy oil

Testimonials

What Our Clients Say

“ Cost Effective ”

"the costs for remediating these vent flow leaks can be somewhere between 2 to 10 times more expensive than your conventional, traditional plug in abandonment operation. For these reasons, companies like Radial Casing Solutions are revolutionizing the way that these small but costly methane leaks get remediated. "

Luke Plants

CEO - ZEFIRO SERVICES

Technical / Operational Affiliations